This manual is detailed with hundreds of photos, pictures and illustrations to help guide you through repair procedures. This workshop service repair manual gives step by step information on maintenance, repair and mechanic overhaul. This Suzuki DT4 Workshop Service Manual provides all the necessary details to repair your Suzuki DT4 model from 1988 to 1998. Simply open the file using Adobe Reader and print the pages you need.ĭon't waste any more time searching for the information you need. Whether you prefer a hard copy or prefer to view it digitally, the choice is yours. The manual is designed to be user-friendly, with printable pages for your convenience. ![]() This manual is compatible with Windows, Mac, and Linux operating systems, ensuring accessibility for all users. By choosing the instant access option, you can start working on your Suzuki DT4 immediately. No more delays or waiting for a CD or paper manual to arrive in the mail. With a secure payment processor, you can purchase this manual today and receive it instantly. This comprehensive manual is available for instant access, eliminating any shipping costs or waiting time for a physical copy. Introducing the Suzuki DT4 Workshop Service Manual for Repair, covering the years 1988 to 1998. carboning Propeller, shear Check for damage Check for damage Grease propeller pin and cotter pin shaft Choke Check for proper Check for proper operation operation Clean and check for Fuel tank crack and fuel leak- age (Usually check) Fuel strainer Check for clean- liness Check for fuel Check for fuel Fuel hoses leakage leakage and hose cracking Lubrication hose Check for crack Check for crack and breakage and breakage Check impeller Replace if worn Water pump and casing for out wear Handle Grease Adjust pre-load Grease Clutch lever Grease Starter rope Check for tear and wear Tilt Adjust pre-load.(0.024 -0.028 in.) Wire harness Check connec- Check connec- tions for tightness tions for tightness Ignition timing Check and adjust Carburetor Check and adjust Check and adjust Gear oil Change Change Hypoid gear oil, SAE # 90, 190 ml Piston, cylinder De-carbon Renew gasket when and head de This outboard motor user should be advised to go by the following schedule, which is based on the con- cept of systematic care: Item Servicing intervals Remarks 1st 10 hrs Every 50 hrs Every 100 hrs Bolts and nuts Retighten Retighten Spark plug Clean and adjust BP6HS, 0.6- 0.7 mm plug gap. GENERAL INFORMATION 7 MAINTENANCE, INSPECTION AND SERVICING Keeping this outboard motor in the best operable condition at all times involves neither cumbersome measures nor costly expert attention: just carry out simple ordinary services in a systematic manner at regular intervals. 50 parts of gasoline to 1 part of SUZUKI CCI oil or BIA certified lubricant or * 30 parts of gasoline to 1 part of other out- board motor oil.20 parts of gasoline to 1 part of other out- board motor oi I.30 parts of gasoline to 1 part of SUZUKI CCI oil orB lA certified lubricant or.I I 5 10- I I Thereafter © During the first 5 hours: Therefore, we hope that you will guide our users as instructed below. the first 5 hours, operate the engine with a partial throttle (within 3/4 throttle opening). ®During initial 5 minutes, operate the engine at trolling speeds. Adhere to the following treatment referring to the above table. This initial 5 hours of operation is the critical period. 1-1 Breaking-in period is initial 5 hours. I Premixing gasoline © &oil 5 Hours Fig. ![]() 6 GENERAL INFORMATION BREAKING-IN Neglecting accurate breaking-in operation will have an adverse effect on the durability of the engine, eventually causing engine overheating.
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